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US Durable Goods Orders Machine Tool Execs Report Surprisingly Strong 4Q Orders
By Gary Rosenberger The strength covers broad areas of manufacturing – aerospace, consumer goods, defense, medical and certainly energy – with one prominent exception in domestic auto production, they say. They cite a booming global manufacturing recovery that backwashed into the U.S., which got a further edge from the weaker dollar. They see the momentum continuing through 2006 based on current back orders and the potential for big government spending for rebuilding hurricane-affected states and defense. Recent events might also prompt a manufacturing shift back to U.S. shores now that vulnerabilities at ports have been bared, along with the high cost of transporting foreign-sourced goods, industry officials add. “It’s very positive and very strong right now,” said Joe Romanowski, CEO of Machinery Systems Inc., in Schaumburg, Illinois. “For one, there’s a lot of money being pumped into the economy by the government as a consequence of Iraq and Katrina/Rita. As money gets spent on reconstruction it will drive up demand for cranes, bulldozers and trucks.” It isn’t just government spending doing the trick. “Manufacturing companies have been profitable. They are sitting on a lot of money and they haven’t spent any of it for new capital equipment in the last three or four years, so there’s some pent-up demand.” Small job shops were the first to respond to the manufacturing recovery – “but it’s the big companies now, and they’re exercising their budget muscle,” Romanowski said. “We are concerned about energy costs and we’re looking at that closely. Don’t forget interest rates are up as well. But right now they have not impacted our order levels,” he added. “We think our customers are sitting on a lot of money and they’re ready to spend it – and it’s for additional capacity, not just productivity improvement.” In this climate, prices for machine tools have risen. “Let’s just say that negotiations are becoming less brutal – discounting is less because negotiations are less,” he said. Donald Lane, president of Makino, a global supplier of manufacturing production equipment with a U.S. base in Cincinnati, said the only hesitation he detects is not at all hurricane-related. “It’s in automotive. The Delphi bankruptcy has everyone concerned, especially because it has banks sensitive to anyone making automotive parts,” he said. “Even if you don’t do business with Delphi, you might doing business with someone that supplies Delphi – and the banks are looking at them as well to make sure they won’t be affected by a cascading bankruptcy,” Lane said. But he views this as a “bump in the road” and finds it telling that the Delphi bankruptcy does not apply to its dozen new facilities in China that do not suffer from legacy costs. Indeed, ex-domestic autos, business is booming. “There’s a lot of cash among manufacturing companies and they’re willing to spend. High capital utilization and cash flows signal increased investment activity,” Lane asserted. He also sees major offsets from the so-called transplants. “Japanese automakers are investing like crazy here, so there are a lot of plusses offsetting the negative.” Other industries, notably energy, defense, medical and aerospace all “are booming,” he added. Lane argues U.S. manufacturing can withstand the surge in energy prices. “It’s a big complex economy with a lot of cross currents and just not as sensitive to oil shocks as it was in the ‘70s.” If anything, higher logistics costs for foreign-sourced goods could prompt a shift away from offshore manufacturing back to domestic. “Logistics issues are getting bigger and bigger. It’s not just the vulnerability at ports. Everything from Asia comes in ships that are oil-fueled, and the cost of shipping is skyrocketing.” The investment cycle also is favorable. “I would say there was over-investment from 1998 to 2000 and under-investment from 2001 to 2003 – and to go back to under-investment in the third year of a recovery sounds very unlikely to me,” Lane said. “It’s still positive. You’re not seeing any slowdown anywhere else, are you?” said Peter Borden, president of Walker Machinery Co. in Cincinnati. “Opportunities are still increasing with people looking for new technology and automation, even more than before.” He described the fourth quarter as normally a busy time season as clients prepare their budgets for next year – and the current pace of orders is “slightly up” from a year ago, when activity surged largely because of the impending expiration of special tax credits. Borden singled out strength in aerospace but sees good news across the food chain from the smallest job shops to big OEMs. “Even the automotive job shops I go into look pretty busy.” He does admit to not knocking at the door of Delphi these days. “But even they have to reinvest if they’re going to go forward,” he said. There is also enormous potential arising from hurricane reconstruction, and there are early signs of what’s to come. “We’ve been trying to make a delivery to the East Coast and can’t get a truck because FEMA is paying truckers bonuses to go to the Gulf Coast,” he said. “We implemented price increases when we saw demand improve earlier this year,” he said. Higher costs for steel, transportation, energy and labor provided further lubricants. “A year ago it was difficult to wean people from a buyer’s market. That’s completely turned around, although you still get some people asking for discounts. They’re not getting them.” Larry Rhoades, CEO of The Ex One Company in Irwin, Pennsylvania, a maker and distributor of micro-machining, laser-based and other high-precision instruments, sees the cards lined up in his industry’s favor. “In the new manufacturing technology world that I live in, things that bring change typically bring orders,” Rhoades said. As such, Gulf Coast reconstruction and the adjustment toward more fuel-efficient vehicles should be major plusses going forward. “I don’t think three dollar gas is going to reduce manufacturing activity,” he said. “Some significant customers in the manufacturing world, like Caterpillar, are busier than ever.” A more immediate concern is “the health of the domestic auto industry and the trauma it is undergoing.” But the changeover from large gas-guzzling vehicles to hybrids, diesels and other fuel-efficient products should engender more, not less, capital investment, Rhoades argues. Another concern is the potential for inflation, which could be a drag on the economy as the Fed responds with more interest-rate hikes. “That could reduce capital investment, but we haven’t seen it yet.” Rhoades who recently attended a conference of manufacturers reports the mood, overall, remains bullish for everyone from “the disc-drive guys to the aerospace guys.” He heard no one complain about a slowdown as a consequence of the hurricanes and all looked forward to the rebuilding effort. “The hurricane effect was not, on balance, negative,” he said. “Katrina and Rita exposed the vulnerability and fragility of U.S. ports when it comes to bringing in stuff from outside.” Roger Hayes, president of Huffman Corp., which produces high-tech tools for aerospace, electrical generation, and medical in Clover, South Carolina, described a lack of predictability to this market. “People have this sense that their business is up, but they have no idea where their next order is coming from,” he said. “You make your forecast, and it’s wrong, but then the order comes in from somewhere else anyway.” His order books are “huge,” up by 70% from 18 months ago and “still we haven’t seen any supply problems.” The greatest growth is in aerospace. “Aerospace capital investment is expected to quadruple and that’s a target market for us,” Hayes said. “They’re outsourcing everything under the sun and job shops are very busy. They’re going flat out and can’t hire and train people fast enough. These are the same guys that were nearly wiped out in the last four years.” He is very optimistic about the future. “Corporate profits are at a record high, capacity is strained. I am very high on 2006,” he said. There are other pieces to this puzzlingly strong recovery. “I have never seen an alignment of political forces that have been stronger and more supportive of manufacturing both at the federal and local level and across party lines,” he said. “And the dollar makes our products cheaper. We ship half our products offshore, and it’s just getting better.” Robert Gardner, spokesman for the Association of Manufacturing Technology, said a forecasting conference earlier this month sounded a very positive tone. “For machine tools, we’re looking at positive growth over the next two to four years, fueled by global industrial development and the need for new technology,” he said. He sees growth in the U.S. at “a slower pace” than in the rest of the world, but adds that domestic machine-tool manufacturers are now dealing in a global marketplace anyway. “We saw no change in sentiment because of the hurricanes or high energy costs. The general mood continues to be one of optimism,” Gardner said. “Spending for capital goods is also a way to cope with energy costs in the same way that it was used to cope with labor costs.” Gary Schiffres, who oversees the U.S. Machine Tool Consumption report for the American Machine Tool Distributors’ Association, sees activity hinging on what sectors and regions individual companies focus on. “For example, medical instrumentation is strong and it has been strong for quite a while – but automotive is certainly weakening.” He is taking a wait-and-see attitude on what impact energy costs will have on near-term capital investment, but long term it should drive machine-tool orders as manufacturers readjust to new circumstances The U.S. Commerce Department is scheduled to release durable goods orders data for September on Thursday at 8:30 a.m. ET. The above commentary covered September and October and looked ahead to next year. For more than a decade Gary Rosenberger’s reality based Economic Forecasting Service Column surveyed sentiment among business people and their trade associations. They anticipate economic data and provide a sounding into various sectors of the U.S. economy beyond the numbers. It has a proven and reliable track record.
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